HL Training are proud to announce that we have passed our RTITB Accreditation audit with zero shortfalls! We are delighted to have achieved this accreditation, providing a testament to our high training standards. As an RTITB Accredited Partner, we can prove to our customers that we are a trusted supplier, qualified to deliver operator and instructor training of the highest quality.

• What is RTITB Accreditation
• The Role of an RTITB-Accredited Organisation
• Benefits of RTITB Accreditation
• Our RTITB Accreditation Achievements
• Our Other Accreditations

What is RTITB Accreditation?

RTITB Ltd (formerly the Road Transport Industry Training Board) monitors and evaluates training standards within the lift truck industry. An RTITB Accreditation is awarded to the training organisation that continuously meets high standards of training.

Each year, the accredited organisation must submit a renewal application that will be checked and verified by the RTITB accreditation team, who will determine whether a further year’s accreditation will be granted. The RTITB annual audit reinforces compliant, consistent, and practical training.

The Role of an RTITB-Accredited Organisation

Passing an RTITB accreditation audit with no shortfalls can not be achieved by doing the bare minimum. RTITB Ltd is responsible for ensuring that only the organisations that meet current best training practices while exceeding minimum legal requirements are awarded the accreditation. 

As an RTITB-accredited organisation, our responsibilities at HL Training include:

• Delivering outstanding training that reduces costs and saves lives
• Conducting training in accordance with the RTITB accreditation.
• Ensuring that current, up-to-date copies of relevant course materials are always used in training
• Providing a suitable premise for RTITB Ltd training
• Providing appropriate training resources, including well-maintained equipment

Benefits of RTITB Accreditation

• RTITB accreditation has enabled us at HL training to grow our business by showcasing our ability to offer exceptional training with engaging materials to lift truck operators and instructors.
• As an accredited organisation, we have access to regular visits from the RTITB accreditation team, providing extra support to ensure we always deliver compliant and up-to-date training.
• As an RTITB-accredited partner, we can prove ourselves to be a trusted training provider dedicated to providing safe and secure training of the highest quality.
• RTITB accreditation is only awarded to ethical employers who offer good working conditions for their staff. Achieving this accreditation shows that we are a trustworthy employer that cares about our staff.

Our RTITB Accreditation Achievements

From our initial partnership with the then Road Transport Industry Training Board in 1988, we at HL Training are delighted to be an RTITB-accredited partner. With our RTITB accreditation, we have achieved so much. 7 of our trainers are currently delivering up to 100 RTITB operator courses annually. Access to professional and high-quality training materials has made this process much smoother, reducing operator and instructor training time and costs.

RTITB accreditation has enabled us to confidently offer operator training on various machine types, from forklifts to multiple Mobile Elevated Work Platforms (MEWPs). As providers of forklift instructor training, we can meet the needs of many customers, such as large organisations looking to enhance skills in-house or training providers expanding their knowledge and wishing to become an RTITB registered instructor.

Our Training Courses Are Utilised by RTITB Ltd Themselves

RTITB have given HL Training the ultimate seal of approval by uttilising our services to provide instructor courses to their customers. For example, in June 2023, we successfully provided RTITB Accredited Lorry Loader Instructor Training for one of their very own customers.

Our Other Accreditations

As well as RTITB Ltd, we also boast a range of industry-recognised accreditations. 

ITSSAR

ITSSAR (Independent Training Standards Scheme And Register) is an accreditation scheme dedicated to improving the standards and safety of training for mechanical handling equipment. We have offered ITSSAR Operator Training since the 1990s, with Instructor training on offer for over 10 years. 

AITT

AITT (Association Industrial Truck Trainers) is the UK’s fastest-growing accredited body that offers workplace transport training. The AITT Operator Registration (ACORNS) scheme was started in 2014 and undergoes a 17-point check to ensure instructor training complies with the relevant standards. HL Training re-joined AITT in 2019, and we now have multiple Cat 1 tutors available.

SafeContractor

SafeContractor is a leading third-party accreditation provider that ensures training courses meet rigorous health and safety management standards. Alcumus SafeContractor is dedicated to helping us protect our instructors and trainees by ensuring we go above and beyond to provide our customers with the best training possible. For the past 6 years, we have gone through vigorous checks and are now proudly SafeContractor accredited.

Register for Accredited Lift Truck Training

Are you ready to upskill your workforce with accredited instructor or operator training? Look no further than HL training. We proudly deliver on-site and in-house training accredited to the UK’s top accrediting bodies. Explore the basics of forklift training by registering for our novice course, or expand your existing knowledge with our fresher courses to ensure you are constantly working to the highest standards possible. Get in touch with us today for more information regarding accredited training.

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• Do You Need a Forklift Licence? Spoiler: It Doesn’t Exist!

Navigating the requirements for operating a forklift can be confusing, especially when it comes to forklift licenses and certificate expirations. This guide will clarify common misconceptions to help you understand what runs out and when and how to renew it to stay on top of your forklift training requirements. 

Is a forklift license required to operate a forklift?

Contrary to a common misconception, there is no specific forklift license. Upon completing an accredited forklift operator training course, you receive a certificate of basic training. This certificate, not a license, is the legal document validating your training. Some courses may include an accompanying ID card, often mistaken for a license.

Do forklift certificates expire?

A prevalent question in the forklift operation domain concerns the validity period of forklift certificates. Contrary to popular belief, forklift operator training certificates do not have an expiry date. These certificates remain valid for a lifetime, offering operators enduring proof of their training.

However, it’s crucial to note that if an RTITB instructor conducted your training and you possess an RTITB certificate, the NORS registration, not the certificate itself, does expire.

What is a NORS registration?

The National Operator Registration Scheme (NORS) is a pivotal aspect of forklift training, especially for those certified by RTITB. It is not the certificate but, rather, the NORS registration that comes with an expiration date. This registration serves as a record of your training. You can renew your NORS registration with an accredited forklift operator training refresher course. However, renewing NORS registration is not mandatory, and your employer can let you operate a forklift after it expires.

How often should I take a forklift operator refresher course?

The necessity of a forklift operator refresher course depends on various factors, primarily the accrediting body and the expiration of your NORS registration. Refresher courses for ITSSAR and AITT certificates are not mandatory, as these certifications are valid indefinitely. However, if your training falls under the RTITB, a refresher course is required to renew your NORS registration. The decision to undergo a refresher course ultimately lies with your employer, who determines your eligibility to continue operating a forklift after registration expiration.

Although not mandatory, refresher courses are highly recommended, and your employer will likely require you to refresh your training. HSE recommends refresher courses every 3 years. A refresher is recommended to ensure up-to-date knowledge and operational competency if you use forklifts infrequently or take an extended period away from operating one.

How can I verify the accreditation of my forklift training?

Confirming the accreditation of your forklift training is crucial for ensuring its legitimacy. Each accrediting body provides a unique ID number for certifications. ITSSAR has a TOPS number, AITT has an ACORNS number, and RTITB has a NORS number. To validate your training, you must contact the accrediting bodies directly with your unique ID number. This step ensures that your training aligns with the necessary standards set by the accrediting body.

The importance of forklift training

Understanding the intricacies of forklift operation and the associated certifications is essential for both operators and employers. While there may not be a designated forklift license, the significance of accredited training and certification cannot be overstated.

Enquire About Forklift Training

For accredited forklift operator training delivered by experts, speak to HL Training. Our dedicated team are on hand to help you safely and effectively operate a range of forklift machines.

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Forklifts are valuable to various industries, providing efficient material handling solutions. However, their versatility can be further enhanced with specialised attachments. This blog post explores an array of forklift attachments and delves into their unique applications, helping businesses make informed decisions to optimise their operations.

Forklift Fork Extensions

Fork extensions are simple yet effective attachments designed to extend the length of the forks. Their purpose is to handle longer loads that exceed the standard fork length. Fork extensions significantly enhance a forklift’s reach, making them ideal for transporting lengthy pipes or lumber.

Fork Positioner Forklift Attachment

The fork positioner attachment allows operators to effortlessly adjust the distance between the forks. This feature is particularly useful when varying pallet sizes need to be accommodated. Fork positioners enhance efficiency by eliminating the need for manual adjustments, reducing downtime, and improving overall productivity.

Forklift Fork Rotators

Fork rotators bring a new dimension to material handling by enabling the forks to rotate. This attachment is instrumental in applications requiring the turning or dumping loads, such as emptying containers or repositioning materials. Fork rotators add flexibility to forklift operations, especially in confined spaces.

Side Shifter Forklift

The side shifter attachment can move the forks sideways, enhancing precision during load placement. This feature proves invaluable when aligning the forklift with the pallet or adjusting the load within confined spaces. Make adjustments to pick up or place a load without repositioning the whole forklift. Side shifters contribute to improved accuracy, reducing the risk of damage to goods and equipment.

Paper Clamps for Forklifts

Paper clamp forklift attachments provide a gentle yet secure grip on rolls of paper, preventing damage to delicate paper products during transport. The design of paper clamps ensures a secure hold without compromising the paper’s integrity, making them essential for businesses involved in paper manufacturing or distribution.

Forklift Push-Pull Attachments

Push-pull attachments are designed for the streamlined handling of slip-sheeted loads. This attachment allows for the efficient pushing and pulling of palletless loads, optimising the forklift for tasks like loading and unloading goods on slip sheets. Industries involved in retail or logistics can significantly benefit from the versatility of push-pull forklift attachments.

Multiple-Pallet Handler

Efficiency is the key with multiple-pallet handler attachments. These attachments enable the simultaneous handling of multiple pallets, reducing the number of trips required to transport goods. Ideal for high-volume operations, multiple pallet handlers enhance productivity by allowing for the movement of several pallets at once.

Forklift Drum Handlers

Forklift drum handler attachments are indispensable for businesses dealing with steel drums. Whether lifting, transporting, or stacking drums, these attachments provide a secure and efficient solution. The forklift drum handler attachment can be secured around the waist or lip. Consider drum manipulators, tippers, and rotators for more comprehensive drum handling capabilities. Drum handlers are commonly employed in manufacturing and warehousing, ensuring the safe movement of drummed materials.

Telescopic Forklifts

Telescopic forks offer extended reach capabilities, allowing for handling loads at greater heights. This attachment is particularly beneficial in environments where vertical storage is essential. Telescopic forks provide a versatile solution for tasks such as stacking or retrieving materials from elevated racks.

Forklift Carpet Pole Attachments

Carpet pole forklift attachments are extended poles that can be placed through a centre core rolled up carpet or coiled material. In the retail and logistics sectors, carpet poles prove invaluable for handling rolls of carpet or other textile products. These attachments facilitate the safe and efficient transport of bulky and unwieldy materials, ensuring minimal damage during handling.

How to Lift a Car With a Forklift

The forklift car mover attachment is a specialised tool designed to handle vehicle transportation. Forklift car mover attachments use adjustable arms and secure clamps to grip the front tyres of the vehicle securely. By eliminating the need for manual pushing or towing, this attachment ensures a safer workplace and reduces physical strain on operators. Vehicle lifter attachments are used throughout the automotive industry.

Safety Considerations

Ensuring the safe use of forklift attachments is paramount. Proper operator training, understanding load capacities, and maintaining a balanced load distribution are crucial for preventing accidents and minimising the risk of equipment damage.

Tips for Choosing the Right Attachment

When selecting a forklift attachment, businesses should consider the specific requirements of their tasks, compatibility with their forklift models, and budget constraints. A thoughtful decision-making process ensures the chosen attachment aligns with the business’s operational needs.

How Forklift Attachment Can Help Your Business

Forklift attachments open up a world of possibilities for businesses seeking to enhance their material handling capabilities. The right attachment can significantly improve efficiency, reduce operational costs, and contribute to a safer work environment, from common attachments like fork extensions and side shifters to specialised tools such as paper clamps and telescopic forks. By understanding the diverse uses of forklift attachments, businesses can make informed choices that positively impact their bottom line.

Forklift Attachment FAQs

Do forklift attachments need to be certified?

Yes, forklift attachments must be professionally certified. They should be inspected every 6 months.

Can man baskets be used on a forklift?

Forklift trucks are primarily designed for lifting materials rather than people. When ‘man baskets’ or ‘cages’ are used on forklift trucks, they are categorised as ‘non-integrated’ platforms. This means the controls are not in the “basket”; the forklift operator retains control over the truck’s movement, including the attached cage.

Can any forklift attachment be used on every type of forklift?

Not all forklift attachments are universally compatible with every type of forklift. The compatibility depends on factors such as the forklift’s weight capacity, hydraulic capabilities, and design. It is crucial to ensure that the attachment chosen is suitable for the specific forklift model it will be used with. Always refer to the forklift and attachment manufacturer’s guidelines and consult with trained professionals to guarantee safe and effective usage.

Forklift Operator Training

Ready to elevate your forklift operations to new heights? At HL Training, we specialise in comprehensive forklift operator training, ensuring you and your team are equipped to handle not only the forklift itself but also a range of attachments with precision and safety. Enrol in our forklift training courses today and gain the expertise needed to operate forklift attachments such as fork extensions, fork positioners, paper clamps, and more.

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In the bustling world of warehouses and engineering facilities, forklifts provide unparalleled efficiency, facilitating the movement of heavy loads. However, forklifts do not come without inherent risks that operators must manage to prevent accidents or injuries. Our comprehensive blog will shed light on the common incidents, from minor mishaps to severe accidents, that can occur when operating a forklift and how you can use a forklift safely to ensure your safety and the well-being of those around you.

• How Many Forklift Accidents Occur Per Year
• Dangers of a Forklift
• Common Forklift Accidents
• Measures to Prevent Forklift Incidents
• Forklift Dangers FAQs

How Many Forklift Accidents Occur Per Year?

Many drivers do not understand the dangers associated with driving a forklift; any incidents that occur put the driver and those surrounding the forklift at risk. 

Each year, there are numerous forklift-related accidents. In 2022/2023, there were 135 work-related fatalities, with 30% falling from a height and 15% being struck by a moving vehicle such as a forklift, according to the Health and Safety Executive (HSE). 

Dangers of a Forklift

Weight Distribution

Forklifts can be unstable due to their uneven weight distribution. Due to this, forklifts can tip or fall over when they are overloaded or making sharp turns. On average, forklifts weigh 4080 kilograms, around 3x the weight of a standard car, so being hit by a moving forklift will cause severe injury and may even be fatal.

Unstable Load

In cases where a forklift is overloaded, or the weight is not evenly distributed, it becomes challenging to drive safely. The load is at a higher risk of falling off when picked up or out down, primarily when carried in a raised position. A heavy load falling can cause significant damage to the load and potentially injure a passer-by.

Stopping Distance

Forklifts have a longer stopping distance than most operators realise. A standard forklift will travel at least 51 feet before stopping if it moves at 9 mph. Due to this, an operator may be unable to stop in time to prevent a collision with a wall, an object, or a person. 

Restricted View

When a driver has an overloaded forklift in which their view is obstructed, it can be difficult to operate safely. The load can block their view, making it more difficult to avoid obstacles such as objects or people in their blind spots.

Common Forklift Accidents

Unfortunately, forklift incidents are common; below are the most frequent accidents:

Forklift Tipovers

A falling forklift is the most common accident with the highest fatality rate. Rollovers can be caused by numerous factors, notably turning sharp corners too quickly, carrying an uneven load, driving on uneven surfaces, exceeding your lift capacity, and making abrupt movements. Any of these will increase the chance of a forklift tipping over, harming the driver and surrounding individuals.

Colliding with a Pedestrian

One of the other common types of forklift accidents involves colliding with pedestrians. Unclear boundaries within a warehouse mean that pedestrians and operators may cross paths unexpectedly, resulting in an accident. Operator fatigue and carelessness increase the risk of pedestrian crashes, leading to injury or death.

Falling Loads

In 2022/2023, 20 deaths in the UK occurred when a pedestrian was struck by a falling load. Many forklift jobs require operators to lift and drive unstable loads. Operators must take all preventive measures, such as securing a load to the forks to prevent injuries and fatalities. Bent forks combined with uneven, loosely secured loads are more likely to result in a falling load.

Riding the Forks

It is advised never to stand on the forklift’s forks, especially in the elevated position. While using a forklift to reach heights is tempting, other equipment, such as MEWPs, provides a safe option for reaching heights. Incidents that occur when personnel ride the forks include head trauma, internal bleeding, and impalement.

Crushing of Pedestrians

Crushing hazards are also one of the top causes of forklift accidents and fatalities. In cases where an operator reverses without checking their surroundings properly or has not secured their load properly, pedestrians can be crushed between the forklift and a fixed object. If a pedestrian is pinned and cannot escape, they could face severe injuries with fatal results.

Measures to Prevent Forklift Incidents

According to the Occupational Health and Safety Association (OHSA), up to 70% of forklift incidents are preventable. Several measures can be put in place to minimise the number of forklift accidents in the workplace.

Operator Training

Forklift safety is critical; equipping operators with the knowledge and skills to handle and drive a forklift safely will reduce incidents. Whether you are a novice or have operated a forklift for years, courses are available to ensure that your operating skills are up to scratch. A forklift licence does not exist; however, employers will request that all operators are fully trained to operate a forklift safely.

Warehouse Zoning

Exclusion zones should be incorporated into any warehouse or facility where a forklift will be driven. These zones highlight where forklifts will operate, warning pedestrians to be alert while in this area or to keep away altogether. Barriers and cones should be used to define these zones.

Routine Maintenance Checks

Pre-shift operators should check their forklifts to ensure everything is working. Any issues should be immediately flagged, and necessary repairs should be carried out before using the forklift. Issues related to the forklift’s function can lead to an accident; services should be carried out every 6 months to prevent accidents. 

Secure Loads

Forklift loads should not exceed lift capacity; an unstable load is more likely to cause an injury to the operator or others around the forklift. Larger loads should be secured with ropes or bands to prevent them from slipping especially when turning corners. Loads should not restrict the operator’s view; an evenly distributed load maximises safety.

Driving Rests

Operators tend to carry out long shifts of 12 hours. To prevent accidents from fatigue, operators should take frequent breaks from driving the forklift to ensure that when operating one, they are in the best frame of mind to drive safely and prevent accidents.

Stick to Speed Limits

While indoors, forklifts should not be operated at more than 10 kph. Sticking to the maximum speed limit will ensure that when an operator moves a heavy load, it is less likely to move or fall off, especially when driving on uneven surfaces. Driving steadily and checking blind spots will enhance the safety of the operator and the pedestrians surrounding.

Forklift Dangers FAQs

How many forklift deaths occur per year?

On average, as reported in 2021, there were 27 deaths a year resulting from forklift incidents in the workplace. The most common nature of fatality was due to the overturning of a forklift. 

What should you do if the forklift starts to tip?

Protect yourself if your forklift starts tipping by staying in your seat and leaning away from the falling direction of the forklift. Hold onto the steering wheel for added stability, and refrain from trying to jump off, as you may injure yourself further.

What not to do on a forklift?

Do not overload your forks. Don’t travel at speed when making directional changes. Avoid driving on uneven surfaces, especially when wet or slippery. Never climb or ride on elevated forks.

Prevent Forklift Accidents with HL Training

At HL Training, we have years of experience dealing with forklifts and are incredibly aware of all the dangers associated with operating in and around a forklift. Our team can provide you with the essential tips and tricks so that you can effectively handle a forklift to minimise any accidents or injuries in the workplace. We offer both on-site and in-centre training for operators and instructors nationwide. Boost the forklift safety in your warehouse today and enrol in one of our training courses.

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